Grizzly G0554 Manual de usuario

MODEL G0554GEAR-HEAD FLOOR LATHEOWNER'S MANUALCOPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUC

-8-G0554 Gear-Head Floor LatheCarriage ControlsA. Compound Rest: Adjustable to 120°.B. Compound Handwheel: Graduated to 0.001" or 0.02 mm.C.

G0554 Gear-Head Floor Lathe-9-          

-10-G0554 Gear-Head Floor Lathe           

G0554 Gear-Head Floor Lathe-11-Additional Safety for Metal Lathes1. READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS MACHINE. YOUR SAFE

-12-G0554 Gear-Head Floor LatheThe following is a list of common definitions, terms and phrases used throughout this manual as they relate to this lat

G0554 Gear-Head Floor Lathe-13-Serious personal injury could occur if you connect the machine to the power source before you have complete

-14-G0554 Gear-Head Floor LatheThe Model G0554 was carefully packed when it left our warehouse. If you discover the machine is damaged after yo

G0554 Gear-Head Floor Lathe-15-InventoryAfter all the parts have been removed from the two boxes, you should have the following items:Main Cra

-16-G0554 Gear-Head Floor LatheFigure 8. Minimum working clearances.Floor LoadRefer to the Machine Data Sheet for the weight and footprint specifica

G0554 Gear-Head Floor Lathe-17-Moving & Placing Base UnitUse a forklift with slings to lift the machine off the pallet and onto a suitable locatio



-18-G0554 Gear-Head Floor LatheTurning On PowerOnce plugged in, and the master switch (Figure 13) on the back of the lathe is turned ON, th

G0554 Gear-Head Floor Lathe-19-Test RunOnce the assembly is complete, test run your machine to make sure safety devices are func-tional

-20-G0554 Gear-Head Floor LatheDamage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Alway

G0554 Gear-Head Floor Lathe-21-To remove the existing chuck:1. UNPLUG THE LATHE!2. Lay a chuck cradle or protective layer of plywood over th

-22-G0554 Gear-Head Floor LatheFigure 19. Tightening the cam-locks.Figure 18. Measuring height of cam-lock studs.To install the three-jaw scroll chuck

G0554 Gear-Head Floor Lathe-23-To load a workpiece:1. With the chuck key, open the jaws so the workpiece lays flat against the chuck fac

-24-G0554 Gear-Head Floor LatheFour-Jaw Direct Mount Independent ChuckFour-jaw chucks feature hardened steel jaws that are adjusted independently.

G0554 Gear-Head Floor Lathe-25-7. Make fine adjustments by slightly loosening one jaw and tightening the opposing jaw until the workpiece is pre

-26-G0554 Gear-Head Floor LatheGap RemovalThe Model G0554 comes equipped with a gap section below the spindle that can be removed for turning l

G0554 Gear-Head Floor Lathe-27-Drilling with the TailstockFigure 31. Setting up tailstock for drilling.Figure 32. Tapered shank drill fitting into qui

Table of ContentsINTRODUCTION ...

-28-G0554 Gear-Head Floor Lathe3. Alternately loosen and tighten the two side adjustment screws until desired offset is indi-cated on the scale

G0554 Gear-Head Floor Lathe-29-9. Mount a dial indicator so the dial plunger is on the tailstock barrel before making adjust-ments to the tailstock

-30-G0554 Gear-Head Floor LatheCentersThe dead center is used in the tailstock to support workpieces. When used in the tailstock, make sure to k

G0554 Gear-Head Floor Lathe-31-Steady RestThe steady rest serves as a support for long shafts (length to diameter ratio of 3:1 or greater). Th

-32-G0554 Gear-Head Floor LatheFollow RestThe follow rest in Figure 43 is mounted on the saddle and follows the movement of the tool.

G0554 Gear-Head Floor Lathe-33-Four-Way Tool PostThe four-way tool post is mounted on top of the compound slide, and allows a maximum of four to

-34-G0554 Gear-Head Floor LatheManual FeedYou can manually move the cutting tool around the lathe by three methods. This section will re

G0554 Gear-Head Floor Lathe-35- Figure 50. Spindle speed selectors shown set at 1280 RPM.2. Determine the final diameter, in

-36-G0554 Gear-Head Floor LatheFigure 51. Feed direction and A/B feed/lead selector.A/B Feed/Lead SelectorFeed Direction Selector2a. Push the power

G0554 Gear-Head Floor Lathe-37-Setting Feedrate1. Turn the spindle OFF and wait until it comes to a complete stop before making any gear changes.

SECTION 5: ACCESSORIES ... 41SECTION 6: MAINTENA

-38-G0554 Gear-Head Floor LatheThread SettingsThe Model G0554 lathe is capable of cutting inch and metric threads. Most inch threads can be cut

G0554 Gear-Head Floor Lathe-39-4. Drop the large gear set out of mesh and tem-porarily lock in place by tightening the hex nut loosened in Step 3.5.

-40-G0554 Gear-Head Floor Lathe7. Turn ON the spindle to verify settings. Check to see that the lead screw is turning and ver-ify that the apron move

G0554 Gear-Head Floor Lathe-41-SECTION 5: ACCESSORIESACCESSORIESThis section includes the most common accessories available for this lathe through

-42-G0554 Gear-Head Floor LatheG9256—6" Dial CaliperG9257—8" Dial CaliperG9258—12" Dial CaliperThese traditional dial calipers are

G0554 Gear-Head Floor Lathe-43-Figure 70. G9777 20 Pc. Carbide Tool Set.Figure 71. G5640 5 Pc. Indexable Tool Set.Figure 68. H2670 HSS Square Tool Bit

-44-G0554 Gear-Head Floor LatheFigure 72. H2972 Cut Off Holder with Blade.Figure 75. H2987-91 Lathe Dogs.Figure 74. H5936 2 Pc. Knurling Tool Set.Figu

G0554 Gear-Head Floor Lathe-45-Figure 76. H4456-63 HSS Ground Center Drills.Figure 77. G1070 Live Center Set.Figure 78. G5690 Quick Change Tool Post S

-46-G0554 Gear-Head Floor LatheAlways disconnect power to the machine before performing maintenance. Failure to do this may result in serious p

G0554 Gear-Head Floor Lathe-47-Figure 80. Headstock and gear box drain locations.Headstock Oil DrainGear Box Oil DrainBall fittings, shown in Figure 8

G0554 Gear-Head Floor Lathe-3-If you have any comments regarding this manual, please write to us at the address below:Grizzly Industrial, Inc.C/O Tech

-48-G0554 Gear-Head Floor LatheCoolant SystemThe coolant pump and reservoir are located in the base under the cover on the right hand side of the base

G0554 Gear-Head Floor Lathe-49-Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replac

-50-G0554 Gear-Head Floor LatheSymptom Possible Cause Possible SolutionEntire machine vibrates exces-sively upon start-up and while run-ning.1. Wo

G0554 Gear-Head Floor Lathe-51-Symptom Possible Cause Possible SolutionCarriage hard to move.1. Carriage lock is tightened down.2. Chips have loaded

-52-G0554 Gear-Head Floor LatheGibs3. Test after each adjustment until the backlash meets the needs of the operator and opera-tion. Note: Avoid the

G0554 Gear-Head Floor Lathe-53-Figure 86. Rear cross feed and compound rest gib screws.2. Turn the two set screws with a hex wrench until a sl

-54-G0554 Gear-Head Floor LathePulleyMotor Mount Hex NutBeltPress 3⁄4"PulleyMotorFigure 89. V-belt adjustments.Replacing V-BeltTo replace the V-b

G0554 Gear-Head Floor Lathe-55-Electrical ComponentsFigure 90. Power cord terminal.Figure 93. Pump motor.Figure 92. Brake switch.Figure 91. Panel swit

-56-G0554 Gear-Head Floor LatheWiring DiagramGround Block

G0554 Gear-Head Floor Lathe-57-

-4-G0554 Gear-Head Floor LatheThe information contained herein is deemed accurate as of 5/26/2006 and represents our most recent product specification

-58-G0554 Gear-Head Floor Lathe

G0554 Gear-Head Floor Lathe-59-

-60-G0554 Gear-Head Floor LatheREF PART # DESCRIPTION REF PART # DESCRIPTION1 P0554001 PLUG 51 P0554051 SHAFT2 P0554002 HEADSTOCK COVER 52 P0554052 SH

G0554 Gear-Head Floor Lathe-61-REF PART # DESCRIPTION REF PART # DESCRIPTION101 P0554101 GEAR 58T 133 PR09M EXT RETAINING RING 20MM102 PW19M FLAT WASH

-62-G0554 Gear-Head Floor LatheGearbox Assembly

G0554 Gear-Head Floor Lathe-63-

-64-G0554 Gear-Head Floor Lathe

G0554 Gear-Head Floor Lathe-65-Gearbox Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION201 P0554201 PLUG 241 PRP03M ROLL PIN 5 X 20202 P0554202

-66-G0554 Gear-Head Floor LatheGearbox Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION281 P0554281 GEAR 28T 305 PR05M EXT RETAINING RING 15MM2

G0554 Gear-Head Floor Lathe-67-40140140240340440540640640640740740840941041141241341441541641741841947647641942042142242342442542642742742842942942942

G0554 Gear-Head Floor Lathe-5-The information contained herein is deemed accurate as of 5/26/2006 and represents our most recent product specification

-68-G0554 Gear-Head Floor Lathe436437EDDCCBBE438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472

G0554 Gear-Head Floor Lathe-69-Apron Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION400 P0554400 COMPLETE APRON ASSY 440 P0554440 COLLAR401 PS

-70-G0554 Gear-Head Floor Lathe50150250250350450550650750850951051051051151251351351451551651651751851952052152252352452552652752852953053053153153253

G0554 Gear-Head Floor Lathe-71-Carriage Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION501 P0554501 GIB 533 PS09M PHLP HD SCR M5-.8 X 10502 P0

-72-G0554 Gear-Head Floor Lathe60060160260360460560660760860961061161261361461561661761861861962062162262362462562662762862963063163263363463463563663

G0554 Gear-Head Floor Lathe-73-Tool Post Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION600 P0554600 TOOL POST ASSY 620 P0554620 SCREW BUSHING

-74-G0554 Gear-Head Floor Lathe70070170270270370470570670770870970971071171271371371471571671771871972072172272372472572672772872973073173273373473573

G0554 Gear-Head Floor Lathe-75-REF PART # DESCRIPTION REF PART # DESCRIPTION700 P0554700 TAILSTOCK ASSY 721 P0554721 HANDLE SLEEVE701 P0554701 INDEX R

-76-G0554 Gear-Head Floor Lathe80180280380480580680780880981081181181281281281281281381381381481581681781881981982082182282282382382382382482582682782

G0554 Gear-Head Floor Lathe-77-REF PART # DESCRIPTION REF PART # DESCRIPTION801 PS39M PHLP HD SCR M8-1.25 X 10 832 PN01M HEX NUT M6-1802 P0554802 ELEC

-6-G0554 Gear-Head Floor LatheFigure 1. The Model G0554 Gear-Head Floor Lathe.A. Headstock B. SpindleC. Three-Jaw ChuckD. Tool PostE. Work LightF

-78-G0554 Gear-Head Floor LatheStand Breakdown

G0554 Gear-Head Floor Lathe-79-REF PART # DESCRIPTION REF PART # DESCRIPTION901 PS68M PHLP HD SCR M6-1 X 10 929 P0554029 THREADED ROD 12MM902 P0554902

-80-G0554 Gear-Head Floor Lathe

G0554 Gear-Head Floor Lathe-81-REF PART # DESCRIPTION REF PART # DESCRIPTION1001 P05541001 GEAR 30T 1019 P05541019 GEAR 50T1002 P05541002 GEAR 40T 102

-82-G0554 Gear-Head Floor Lathe

G0554 Gear-Head Floor Lathe-83-Coolant, Workligh

-84-G0554 Gear-Head Floor LatheREF PART # DESCRIPTION REF PART # DESCRIPTION1100 P05541100 FOLLOW REST COMPLETE ASSY 1401 P05541401 WORK LIGHT1101 P05

G0554 Gear-Head Floor Lathe-85-Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the origin

-86-G0554 Gear-Head Floor LatheGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date

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G0554 Gear-Head Floor Lathe-7-Headstock ControlsA. Gear Change Levers: Used for setting spindle speed.B. Feed/Lead Selector Lever: Used fo

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